Problem:
This manufacturer of portable generators has over 40 assembly lines where generators are built. Each line utilizes manual labor and they get their production schedule from a white board over each line. The MRP system provides data to an Excel spreadsheet that is periodically printed by the floor supervisor who then updates over 40 white boards with part number, quantity required, what is coming next, and any other instructions.
Solution:
A 3-line, Data Masters LED Display was placed over each assembly line. The data on each display resembles the information that was written on white boards before. The relevant information includes Model Number, Quantity, Due Date, and the next series of products in the queue.
Data Source:
The data moves from an existing MRP system, where order scheduling and shop floor loading is configured, into a central Excel spreadsheet. Our ActiveX Control points specific information to each addressed display.
ROI:
Savings were calculated to be over $50,000/year based on the companys ability to provide another value added role for the employee that previously updated white boards, and also an air of competitiveness between the teams. Payback for the displays was less than 6 months.